DOSA ASEPTIC LINES
WASHING, STERILIZING, POWDER MICRODOSING & CLOSING COMPACT LINE FOR ASEPTIC APPLICATIONS,
composed by: Washing Machine, Laminar Flow Sterilizing Tunnel connected to the Monobloc Alternate Motion Filling & Stoppering Machine and rotary capping machine.
• tunnel washing machine;
• sterile compact laminar flow tunnel;
• monobloc filling & closing machine based on a vacuum-pressure principle;
• peristaltic system for liquid dosing;
• Dosing and filling with 8-16-24 chambers dosing wheel;
• single or multiple stoppering unit by pick-and-place system;
• rotary seal cap unit
Features:
• Washing machine and sterilizing tunnel designed to be integrated in a compact line with dosing and closing equipment;
• Dosing and closing unit, designed to operate in aseptic environments;
• Horizontal LF to protect the filling and stoppering area with recovery of powder particles in suspension and air recycle;
• Vertical LF to protect the vials conveyor;
• All parts coming in contact with the product are in AISI 316 L stainless steel or other valuable materials;
• The drives of the transport carrousel, powder filling unit and stoppering unit are obtained by means of brushless motors (5 servo motors);
• Centralized adjustment of the filling chambers;
• Control and adjustment box for vacuum, compressed air, air suction and gas;
• Board for electric and electronic plants separated from line including electrical equipment and drives for the whole line;
• Touch-screen display with graphic representation of the functions.
Advantages:
In a limited space and in accordance with cGMP rules, a compact line to process glass vials to be washed, sterilized, filled and closed under sterile conditions. An adequate adjusting system enables to determining and surveying the parameters of all line. The PLC interface with the touch-screen display, between operator and machine ensures to:
• set-up the production parameters; • set-up and recall the recipes; • survey all operative parameters and the weight checking; • save and analyse the production data.
Production speed: 8 filling chambers wheel version: output up to 120 pcs/min, 16 filling chambers wheel version: output up to 180 pcs/min, 24 filling chambers wheel version: output up to 240 pcs/min. Note: Special version with speed up to 300 v.p.m.
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